Badger5 1.8T 20v Engine Rebuild Service

Looking to unleash the full potential of your 1.8T 20v engine? At Badger5, we specialize in precision-built engines designed for reliability, performance, and longevity. Whether you’re after a standard rebuild or a full performance upgrade, our engine rebuild service has you covered.

Engine Options & Pricing

Base Engine: 1.8T 20v Built Engine (1847cc) – £8,367.45

• Stroke Options: Standard 92.8mm (+£1,350)
• Compression Ratio: 9.5:1 (8.5:1 on request)

Cam Options:

• Standard CatCams (+£823)
• Integrated Engineering (+£975)

Exchange Options: Non-Exchange (+£350)

Valve Springs:

• Cat Gold Springs
• Full Supertech Springs + Retainer (+£184)

Please note: Turbo and manifold are not included in this package.

Donor Engine Surcharge: £292 + VAT if an exchange engine is not supplied.

Why Choose a Badger5 Engine Rebuild?

Every engine we build receives meticulous attention from start to finish. Our standard process includes:

• Acid and caustic dipping & hotwashing
• Cleaning of engine blocks
• Core plug removal
• Reboring
• Dynamic balancing of crank, rods, and pistons
• Polishing of crank journals
• Painting of engine block and powder coating of rocker covers (standard: blue block / red rocker covers – custom colours available on request)

Engine Specifications

Our 1.8T 20v rebuilds come fully loaded with high-performance components:

• 82.5mm bore
• 9.5:1 compression (8.5:1 optional)
• Valves: Supertech inlet and exhaust
• Springs: CatCam Gold
• Rods: I-Beam rifle drilled forged rods (144x20)
• Pistons: JE Forged
• Fasteners: ARP 2000 bolts, main studs, head studs, crank & cam bolts
• Crank: Billet steel crank gear
• Timing: Gates belt kit & tensioner
• Pumps: OE Water pump, OE Oil pump & pickup pipe
• Bearings: ACL Race bigend and main bearings, KS thrusts
• Gasket: Elring head gasket

Optional Upgrades:

• Performance cams to our spec
• CatCams vernier pulley
• Stroker 92.8mm crank option
• Installation & Tuning

We don’t just build engines – we bring them to life. Your engine can be installed in your car and dyno-tested on request. Full mapping is available to match the engine to your vehicle and other build components, ensuring maximum performance, reliability, and efficiency.

CLICK HERE to make an enquiry